Right Dimensions

PALLET SIZING

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Understanding Pallet Dimensions

Choosing the right pallet size is critical for optimizing warehouse space, transportation efficiency, and supply chain operations. Standard sizes exist for a reason—they maximize container utilization and ensure compatibility across the logistics network.

We stock all standard pallet sizes and offer custom fabrication for specialized applications. Our team can help you determine the optimal dimensions for your specific requirements.

Standard North American Sizes

48" x 40"

MOST POPULAR

The GMA (Grocery Manufacturers Association) standard. Used across nearly all industries, this is the most common pallet size in North America. Fits perfectly in standard 53' trailers.

Fits 26 per truck
2,500 lb capacity
Universal compatibility

48" x 48"

Square pallets offering four-way entry for maximum forklift flexibility. Commonly used in telecommunications, paint, and beverage industries. More stable for stacking operations.

24 per truck
2,800 lb capacity
Enhanced stability

42" x 42"

Telecommunications and paint industry standard. Square design provides excellent load stability. Commonly used for drums, paint buckets, and telecommunications equipment.

28 per truck
2,500 lb capacity
Industry specific

48" x 36"

Beverage and food service industry standard. Narrower profile allows more pallets per trailer. Perfect for high-density products like canned beverages and bottled goods.

30 per truck
2,300 lb capacity
Space efficient

International Standards

1200mm x 800mm (47.2" x 31.5")

European EUR pallet standard. Required for most European imports/exports. ISPM 15 certified available for international shipping compliance.

Popular in Europe, Asia, and international trade

1200mm x 1000mm (47.2" x 39.4")

ISO standard pallet. Optimized for 20' and 40' shipping containers. Widely used in automotive and pharmaceutical industries globally.

Global standard for container shipping

Custom Pallet Sizing

Need non-standard dimensions? Our fabrication team creates custom pallets to your exact specifications. From oversized equipment to specialized product configurations, we engineer solutions that maximize efficiency for your unique requirements.

Any Dimension

Custom length, width, and height specifications. Minimum 20" to maximum 96" in any direction.

Load Requirements

Engineered for your specific weight and stacking needs. From 500 lbs to 5,000+ lbs capacity.

Fast Turnaround

Most custom orders completed within 5-7 business days. Rush service available for urgent needs.

Choosing the Right Size

01

Consider Your Product Dimensions

Optimize pallet size based on your product footprint. Minimize overhang and wasted space while ensuring stability. Our team can help calculate the ideal dimensions.

02

Transportation & Storage

Standard 48x40 maximizes trailer capacity. Consider warehouse racking systems and forklift capabilities. Square pallets offer four-way entry for flexible handling.

03

Industry Standards

Many industries have established standards. Following these ensures compatibility with customers, suppliers, and logistics partners throughout your supply chain.

Frequently Asked Questions

What is the most common pallet size in the US?

The 48x40 GMA-style pallet is the most common, widely used across manufacturing, warehousing, and retail distribution.

How do I choose the right pallet size?

Match the pallet to your product footprint, stacking plan, and transport method. Avoid overhang and ensure fork openings align with your equipment.

Can you build custom sizes outside standard dimensions?

Yes. We fabricate any size, including oversized, narrow, or specialty footprints to fit equipment, containers, or unique products.

Do different sizes change weight capacity?

Yes. Deck board thickness, stringer or block design, and footprint all influence capacity. We’ll specify a build to meet your load rating.

What sizes are best for export?

48x40 and 48x45 are common for ocean containers, while certain footprints maximize cube in 20’ and 40’ containers. We also heat-treat for export.

How do pallets fit with racking systems?

Deck board spacing and stringer orientation are set to sit properly on rack beams. Share your rack dimensions so we can verify fit and deflection.

Can you notch or chamfer pallets for pallet jacks?

Yes. We add notches, chamfers, and custom openings to make smaller pallets compatible with your handling equipment.

Do you provide samples for new sizes?

We can build and deliver test samples so your team can verify fit, ergonomics, and handling before full production.

How quickly can custom-sized pallets be produced?

Standard sizes are often in stock. Custom sizes typically ship in 3–7 business days depending on volume and lumber availability.

Can you advise on pallet sizing for automation?

Absolutely. We align sizing and board layout to work with conveyors, stretch wrappers, and automated storage systems.